A Premier Case Study of 99% First Pass Production Rates Premier Paint Shop, Non-domestic Auto Manufacturing Facility
Premier Manufacturing Support Services, Inc. provides an OEM Plastics Supplier complete paint shop production responsibility for light truck bedliners for the North American market.
New systems and processes installed by Premier provide a 98.5 - 99% First Pass Rate on 200,000 units produced annually. This represents a sustained 10% increase over prior period levels.
Reliable performance is the best reference.
Initial First Pass Production Rates of 90%:
Premier initiated Paint Defect Analysis to identify the cause of contamination on the painted product.
Premier fully implemented the Premier System which aligned the maintenance and cleaning schedules to the Paint Defect Analysis data.
Premier incorporated a program to enlist the hourly associates on continuing to identify potential sources for further contamination.
Premier and Customer work together to continually improve First Pass Rates.
Premier's current First Pass Production Rates between 98.5% and 99%.
